This advanced, food-grade automated batching system provides a comprehensive solution for 25kg bagged flour and protein powders, integrating unpacking, conveying, mixing, and palletizing. It delivers fully automated, hygienic, high-precision, and efficient operations, specifically designed to meet stringent food industry standards.
1. Food-Grade & Dust-Free: Zero Contamination for Regulatory Compliance
Hygienic Material Handling: Features a stainless steel bag slitting machine coupled with an enclosed pneumatic conveying system, effectively preventing dust emission and material leakage to meet stringent hygiene standards.
Aseptic Design: The electrical control cabinet is elevated on legs, eliminating dead spaces for cleaning and ensuring suitability for aseptic environments.
2. Replaces 8 Personnel, Triples Efficiency: Significant Labor Savings & Performance Boost
Automated Unpacking: The system automatically processes 25kg bags, with integrated empty bag separation and collection.
Robotic Palletizing: Robotic palletizing achieves a rate of ≥120 bags/hour, ensuring stable and uniformly stacked pallets that prevent collapse.
Efficiency Gains: This automation replaces 6-8 manual laborers in unpacking and palletizing tasks, resulting in an overall process efficiency increase of 200%.
3. Low Loss: ≥3% Raw Material Savings for Tangible Cost Reduction
Minimal Spillage: Pneumatic conveying minimizes pipeline residue to ≤0.5%, virtually eliminating spillage and material waste.
Precise Dosing: Precise additive dosing directly into the mixer ensures homogeneous blending without over- or under-dosing, reducing raw material loss by ≥3%.
4. One Operator, One Line: Zero Manual Error for Stable & Controllable Production
Smart Control Interface: The PLC and HMI touchscreen allow for the storage of 10+ recipes, real-time operational monitoring, alarm management, and full data traceability.
Seamless Integration: Seamless, automated linkage across unpacking, conveying, mixing, and palletizing stages eliminates idle time and operational delays.
5. Food-Grade Durability & Low Maintenance: Long-Term Cost Savings
Corrosion Resistance: Constructed entirely from stainless steel, ensuring corrosion resistance, easy washdown, and the elimination of hygiene dead zones.
Simplified Maintenance: Modular design simplifies inspection and repair, negating the need for full-line disassembly and reducing maintenance costs by 40%.
Extended Lifespan & Easy Cleaning: All material-contact surfaces are stainless steel, guaranteeing a service life exceeding 8 years and enabling rapid 5-minute cleaning.
