The following configurations cover the entire process chain from feeding, storage, batching, mixing, conveying, packaging, to palletizing. They include core equipment, optional types, and key parameters, tailored to meet customized batching requirements for powder and liquid materials.
I. Feeding Process
Core Configuration
Feeding equipment, material pre-treatment components, dust suppression devices
Optional Types and Parameters
1. Feeding Methods
? Electric Hoist Feeding: Load capacity 1-5 tons
? Pneumatic Conveying System: Positive/negative pressure options, conveying distance 5-100 meters
? Vacuum Feeder: Dust-free conveying, throughput 0.1-5 m3/h
? Bucket elevator: Supports multi-point feeding/discharging, Z-type lifting, lifting height 3-30 meters
? Hydraulic lift feeder: Lifting height 1-5 meters
2. Material Pre-processing
? Vibrating screen: Removes impurities, filters large particles
? Magnetic separator: Removes metallic impurities
3. Auxiliary Devices
? Dust Covers, Dust Collectors: Prevent dust dispersion
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II. Material Storage Phase
Core Configuration
Storage Silos, Silo Auxiliary Components, Material Level Monitoring System
Optional Types & Parameters
1. Storage Silos
? Quantity: 1 - n units
? Volume: 0.1-100 m3
? Material: Carbon steel, 304/316 stainless steel
? Type: Round silo, square silo, dual-outlet silo
2. Silo Auxiliary Components
? Arch-breaking devices: Pneumatic hammer, vibrating motor, flow-aiding air disc, mechanical arch-breaker
? Insulation layer
? Anti-static device
? Load cells
3. Material Level Monitoring System
? Level Gauges: Radar level gauges, ultrasonic level gauges, rotary paddle level gauges, load cells
? Level Alarm Devices
III. Batching Process
Core Configuration
Batching scales, feeding equipment, batching control systems
Optional Types and Parameters
1. Batching Scales
? Types: Loss-in-Weight Scales, Incremental Scales, Belt Scales, Liquid Weighing Modules, Flow Meters
? Capacity Range: 0.1kg–1000kg
2. Feeding Equipment
? Powder Feeding: Screw Feeder, Vibrating Feeder, Rotary Feeder Valve
? Liquid Feeding: Metering Pump
? Speed Control: Variable Frequency Drive
3. Batching Control System
? Core: PLC, Touchscreen, Industrial PC
? Functions: Recipe Storage, Automatic Batching, Data Logging, Fault Alarm
? Extension: MES system integration
IV. Mixing Process
Core Configuration
Mixer, feed/discharge devices, mixing control module
Optional Types & Parameters
1. Mixer
? Powder Mixing: Vertical shaft mixer, inclined mixer, twin-screw conical mixer, horizontal ribbon mixer, plow blade mixer, V-type mixer
? Liquid-Powder Mixing: High-Speed Shear Mixer, Emulsifier
? Mixing Time: 1-30 minutes
? Volume: 0.1-4 m3
2. Feeding/Discharging Devices
? Feed Port: Manual/Automatic Feed Valve
? Discharge Port: Pneumatic Butterfly Valve, Rotary Valve
3. Auxiliary Control
? Adjustable mixing time, speed regulation module, temperature monitoring, vacuum mixing
V. Conveying System
Core Configuration
Conveying equipment, turning/lifting components, anti-blocking devices
Optional Types & Parameters
1. Conveying Equipment
? Screw Conveyor: Horizontal/inclined conveying, capacity 0.5-30 m3/h
? Belt Conveyor: Capacity 1-100 m3/h
? Pneumatic Conveying System: Positive/negative pressure options, conveying distance 1-100 meters
? Tube Chain Conveyor: Dust-free conveying, multi-directional adaptability, capacity 0.2-10 m3/h
? Liquid Conveying: Stainless steel piping + centrifugal pump/diaphragm pump
? Bucket Elevator
? Transfer Cart
2. Auxiliary Components
? Rotary Platform, Lifting Platform
? Anti-Blocking Sensor
VI. Packaging Process
Core Configuration
Packaging Machine, Weighing Component, Sealing Device, Conveyor Table
Optional Types & Parameters
1. Packaging Machine
? Powder Packaging: Semi/Fully Automatic Small Bag Packer, Ton Bag Packer
? Granule Packaging: Granule Packer
? Packaging Speed: Semi-auto small bags 100-160 bags/hour, Fully auto 400-600 bags/hour, Ton bags 5-15 bags/hour
2. Weighing & Metering Components
? Load cells, automatic weighing controllers
3. Sealing Devices
? Sewing machines, heat sealers, screw cap sealers
? Labeling machines
4. Auxiliary Equipment
? Conveyor lines, checkweighers, metal detectors
VII. Palletizing Section
Core Configuration
Palletizing equipment, pallet storage, conveyor lines, control system
Optional Types and Parameters
1. Palletizing Equipment
? Fully automatic palletizer: Gantry type, palletizing speed 10-20 boxes/minute
? Robotic palletizer: Articulated type, palletizing speed 5-15 boxes/minute
? Gripper Types: Claw-type, Suction-cup type
2. Pallet Storage
? Automatic Pallet Feeder: Stores 10-50 pallets for automated feeding
? Pallet Conveyor Line: Transports empty pallets to palletizing station and removes full pallets
3. Control System
? Interlinks with packaging machine to automatically identify package specifications and adjust palletizing patterns
? Fault alarm system
4. Auxiliary Equipment
? Stretch film wrapper
? Pallet conveyor line: Transports finished pallets to storage
VIII. Central Control System
1. Central Control Cabinet: Integrates PLC, frequency converters, relays, etc., for unified control of all process equipment
2. Human-Machine Interface: Touchscreen/industrial PC enables real-time production data monitoring, recipe modification, and fault log review
3. Data Management System: Stores and exports production data, supports traceability
4. Safety Protection System: Emergency stop buttons, overload protection, leakage protection, dustproof and explosion-proof devices
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